About Doors - Randall Thijssens - Home Improvement Canberra

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Material and Finish for Doors & Exterior Panels have a major effect on Kitchen costs

Last updated: 1 October, 2007

The cost of Kitchen cabinets varies according to the materials, finishes, colours and profiles chosen for doors, drawer fronts and covering panels.

Costs are dicussed in some detail on the page About Costs.

Door construction types

In general doors are often bought-in from firms such as Duratech Industries a local firm that specialises in Door manufacture and Vinyl wrapping and has an excellent variety of profiles, sizes, textures, patterns and colours.

In general there are a few different ways in door construction:

1. Slab - Flat door styles with no raised or recessed profile.
Solid wood slab doors are usually constructed of several pieces of solid stock wood joined with adhesive, then cut to size. Laminated slab styles are made of a substrate material (without a routed shape), then covered with the manufacturer's choice of laminate. Slab door styles may have detailed or plain edge profiles.

 

2. Recessed Panel - A 'picture frame' is constructed, often with either miter or mortise and tenon joints. One or more flat panels is secured within the frame. Panels may be grooved or otherwise decorated. When 18mm - 25mm HMR particle board is used then the cut doors are profiled and recessed panels are formed using an automated Router.

3. Raised Panel - Frames are constructed with panels secured in place as above. The raised panel is usually constructed of several pieces of solid stock lumber joined with adhesive, cut dimensionally and then routed or shaped with the desired edge profile. Raised panels might also consist of wood veneers adhered to plywood or another substrate, but this is more prone to different aging then the door itself.

 

4. Routed - MRPB (Moister Resistant medium density fiberboard) or other material is shaped to create the appearance of raised or recessed panel or panels then painted or covered with the manufacturer's choice of laminate. In its simpler form these could be made of just 16mm HMR particle board, then vinyl coated, or left plain. Aneka prefers to use a minimum of 18mm or 25mm depending on the rebating or profiling requirements.

 

There are also differentiations in door styles by varied frame edge profiles and the dimension to which the door overlays the cabinet front frame.

Apart from the conventional doors discussed one must also consider different functional doors (all of which are obtained from specialist local or interstate manufacturers, including:

  • Roller doors - there are a number of examples in the Aneka Showroom - these are very practical to enclose shelving within easy reach of the food preparation area and that, when 'pulled-down' enclose the full depth of the benchtop area.
  • Bifold doors - two doors hinged together - used in the same fashion, but enclosing a larger area; this idea is also very popular for access to corner areas in a bench.
  • Pivot Sliding doors - an alternative idea, here the door pivots open, then slides into a gap at the side of the cupboard.

Glass door styles constructed of pseudo or real lead-glass, or plain glass covering a open worked lattice, as shown in the picture.

The inside of cabinets are not just occupied by shelving - the modern kitchen cabinets hide a range of inside constructions, such as Sliding drawers, that are now very popular for storage of pots and pans, Spices racks, Kitchen tidiers, wire baskets, inbuilt Dishwashers etc.; these are shown on the Accessories page.

Door & End-Panel surface treatments

The following treatments are acceptable for cabinet doors:

  • Low Pressure Laminates supplied on pre-finished decorated boards - used for low budget options
  • High Pressure Laminates - used in medium size budgets.
  • Vinyl Film - vacuum sealed - used in medium budget choices.
  • Polyurethane Painted doors - the medium to high budget choice.
  • Timber Veneer - medium to high budget choice
  • Solid Timber - Clear Coating finish. depending on style chosen - High budget

Low Pressure Laminates

The boards used are factory pre-coated with resin impregnated papers creating a hard plastic surface that is part of the board used to make flat surface in a limited range of light plain, colours, pastels and a few patterned options. Door edgings will be in the same, matching or contrasted colour - edgings can be 2mm to 3mm thick, the larger size is recommended to prevent chipping. If carefully cut and hung these type of doors can be pleasing and are easy to clean with a wet sponge.

High Pressure Laminates

'High pressure' Laminates such as LAMINE, and European imports such as DUROPAL and NEVERMAR are mainly used for the bench tops. These species of hardwearing bench tops now consist of many hundreds of colour bursts, patterns, and textures from which to select. Solids from St. Croix, patterns from Patagonia, and wood grains from the Congo with a whole series of edge details to set off your new designer laminate bench tops. The material is very hard, scratch and stain resistant but not impervious to cuts, burning cigarettes and scratches. These materials are the most economical solution.

Note: 'Low pressure' Laminates are not recommended for bench top material.

Vinyl-Vacuum Wrapped

The doors are cut, routed, profiled, sanded, then glued and covered with a vinyl film that is pressed to the door under vacuum. The back of the door is usually pre-laminated. The vinyl thickness is between 0.4mm and 0.7mm. There is a limited range of colours, both plain and in wood grain but often they are embossed to feel like wood grain or textured. for films with a gloss. The edging is better than for Low or High Pressure laminates as it is more rounded without sharp corners and no joins. Cleaning is easy with warm water, sponge and liquid cleaners. There are be many examples in our showroom to inspection.

NOTE: If any of the above door treatments is damaged years later then it may not be possible to repair the damage, or even to get an exact matching cover applied.

Polyurethane Painted

Any type of board material can be used in this process, but as the doors are often profiled extensively we prefer to use 18mm HMR boards non-laminated to ensure painting on both sides. A primer undercoat is followed by an oil-based or acrylic top coat that is spayed on, sanded then spayed again three or five times into a hard, thick durable coat.

There is no sign of joins or edgings, a beautiful smooth product. The colour range is unlimited and a gloss or semi-gloss is advisable in a kitchen. Cleaning is easy.
But - consider using 1 or 2 mm pencil round edging ratherthan straight edges to prevent chipping of the paint over time.
NOTE: Painted surfaces can be relative easily repaired by colour matching and scratch repainting, or sanding down and full repainting.

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Timber Veneer

On a particle board base a natural timber veneer can be applied to both sides, that is sealed with a clear coating for durability, or with a stain or lacquer. The colour range is limited to the availability of the timber species. Edges are square and in the same material or a matching strip so a tiny join could be showing. Veneer is usually only applied to flat panel doors with square edges. If profiles or grooves are applied then the board material may show and therefore a liming or staining should be used before applying the final clear finish. Acids or oil stains must be removed immediately, cleaning is with a damp cloth.

Solid Timber

    Oak
Poplar         Pine Birch

Any timber species can be used. Popular Australian hardwood species are:

  • Blackwood
  • Tasmanian Oak
  • Sydney Blue Gum
and imported species:
  • Cedar
  • European Beech
  • Maple (softwood)

NOTE: Timber Benchtops are not recommended for the Canberra region as the large fluctuations in temperature and humidity could cause problems.

Solid doors are often build up of strips of timber and panels, inserted into a frame; clear coated with a lacquer or polyurethane finish.

Solid wood cabinet

The timber used depends on current availability, (the design at the left is manufactured in cedar) and it is unlikely that all doors will have exactly the same colour and texture. Although unsurpassed in quality feel and look Timber doors may be subject to movements as they are affected by large changes in moisture and temperature. Cleaning is with a damp cloth, durability depends on the surface coating.
Lacquer - two-pack is recommended, otherwise natural timbers should be oiled.

Home About Facelifts About Doors About Benchtops About Splashbacks About Costs Useful Kitchen Links

Home-Maintenance-Canberra is also a link in a range of family related companies and Websites , including a Marquees tent hire, Sydney NSW organisation, specialising in high quality marquees for Corporate and Special Affairs, Weddings etc.; the Flat pack Kitchen cabinets manufacturer "Cabinets on-Demand", the well known Kitchen Design and Renovation business "Aneka Kitchens" and a Circus Arts School & Variety Shows company "Brophy Productions".

Last updated 1 October, 2007